Engineering solutions for electronics factories

SMT, DIP and PCBA production line solutions

Plan a complete electronics manufacturing process with the right equipment sequence, factory utilities, inspection points, documents, installation support, and RFQ scope before procurement.

Build an SMT line request Send technical requirement

AVIZ turnkey SMT production line planning

ScopeSMT / DIP / CoatingPlanningLine, utilities, documentsSupportInstall, train, maintain

Production solutions by process area

Each solution starts from the product and process risk, then maps the machine route, handling logic, utilities, quality checkpoints, documents, and service plan needed for a realistic quotation.

Turnkey SMT production line setup

End-to-end line planning for solder paste printing, SPI, placement, reflow, AOI, handling, training, and acceptance documentation.

Process routeLoader -> stencil printer -> SPI -> pick and place -> reflow -> AOI -> buffer -> unloader.

Engineering review points

PCB and panel size review
Throughput and shift target
Line balance and buffer logic
FAT/SAT and operator training scope

SMT Production Line SMT Stencil Printers Pick & Place Machines Reflow Ovens Inspection Equipment PCB Handling Machines

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SMT line upgrade and capacity expansion

Upgrade existing lines with added placement capacity, inspection, handling, reflow control, or process automation while protecting the current production flow.

Process routeExisting process audit -> gap review -> machine interface check -> retrofit sequence -> commissioning.

Engineering review points

Existing line height and direction
Machine communication and SMEMA interface
Feeder strategy and changeover method
Downtime and installation window

Pick & Place Machines Inspection Equipment Reflow Ovens PCB Handling Machines SMT Software

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DIP / THT assembly and wave soldering line

Mixed-technology assembly planning for through-hole components, odd-form insertion, wave soldering, selective soldering, inspection, and downstream handling.

Process routeInsertion -> preheat/flux -> wave or selective soldering -> cooling -> inspection -> repair loop.

Engineering review points

Connector and transformer geometry
Pallet or carrier requirement
Flux, preheat, solder alloy and exhaust
AOI/manual inspection and repair workflow

Wave / Selective Soldering PCB Handling Machines Inspection Equipment

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PCBA conformal coating and protection line

Selective coating, dispensing, potting, curing, masking, inspection, and material-handling planning for reliability-focused electronics.

Process routeCleaning or preparation -> selective coating/dispensing -> curing -> inspection -> traceability record.

Engineering review points

Coating material and keep-out zones
Masking, curing and exhaust needs
UV/visual inspection criteria
Maintenance plan for nozzles and valves

Dispensing / Potting / Coating IR / UV Curing Ovens Inspection Equipment PCB Handling Machines

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Inspection, quality control and process feedback

SPI, AOI, X-ray, stencil inspection, defect review, and reporting workflows matched to the product risk and production speed.

Process routePaste control -> placement verification -> post-reflow AOI -> X-ray for hidden joints -> quality reporting.

Engineering review points

Defect library and false-call control
Fine pitch, BGA/QFN and hidden joint risk
Barcode and repair-station workflow
Operator review and reporting method

Inspection Equipment Traceability / Marking SMT Software

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PCB handling, traceability and smart factory flow

Loaders, unloaders, conveyors, buffers, barcode/laser marking, labeling, production data, and MES-ready interface planning.

Process routeBoard identification -> controlled transfer -> buffer logic -> inspection routing -> production data record.

Engineering review points

Board direction and line height
Buffer strategy and reject routing
Barcode, QR, laser or label method
Data fields required by production or MES

PCB Handling Machines Traceability / Marking SMT Software

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How AVIZ prepares a technical solution

A reliable line proposal is not only a list of machines. AVIZ checks the production target, PCB format, component range, quality risk, factory interfaces, operator workflow, and acceptance documents before recommending a configuration.

1. Product and PCB review

Confirm PCB size, panel format, component range, thermal mass, quality risks, and target production volume.

2. Process route definition

Select the required stations: printing, SPI, placement, reflow, AOI, wave soldering, coating, depaneling, cleaning, and traceability.

3. Layout and utilities

Review line direction, working space, power, compressed air, exhaust, nitrogen, ESD, storage, maintenance access, and operator routes.

4. RFQ and acceptance scope

Prepare the machine list, options, documents, installation scope, training plan, FAT/SAT criteria, and support handover.

Line sequence

Typical PCBA line architecture

Use this route as a planning reference. The final scope can be simplified for semi-automatic production or expanded with coating, traceability, cleaning, depaneling, and software integration.

01Loader02Stencil printer03SPI04Pick & place05Reflow06AOI07Buffer08Unloader

Optional expansion

X-ray / AXI Wave or selective soldering Coating / dispensing IR / UV curing Depaneling Cleaning Laser / label traceability SMT software / MES

Application areas we plan around

Each line is adapted to the product, not only to the industry label.

EMS / ODM manufacturingAutomotive electronics and EV chargingLED lighting and display modulesIndustrial control and power suppliesCommunication, router and 5G productsMedical, instrumentation and high-reliability PCBASmart home appliances and consumer electronicsAerospace, defense and protected electronics

Information needed for a professional RFQ

The stronger the input data, the more accurate the equipment recommendation, layout concept, and quotation scope can be.

Product data

PCB size and panel format
Component range and special packages
Single-sided, double-sided or SMT+DIP
Target defects and inspection standard

Capacity target

Boards per hour or CPH target
Shift plan and product mix
Changeover frequency
Manual, semi-auto or full-auto preference

Factory conditions

Available floor space and line direction
Power, compressed air, exhaust and nitrogen
ESD, storage and maintenance access
Destination country and installation schedule

Support scope

Specifications by request
Layout and utility drawings
Installation and commissioning
Operator training and acceptance criteria

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Start with the production line review before selecting equipment

Reliable SMT and PCBA equipment with comprehensive engineering, installation, training, and after-sales service.

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